If left unaddressed, this can cause serious damage to the …1 2 3 Drain the cooling system 4 Remove the Battery & Battery Tray (see Chapter 5a) 5 Disconnect the gear change cables from the transmission levers 6 7 Remove the Driveshafts. However, after running the car for a good 45min-1hr, .Many 2000-2003 Volvo S40s have had issues caused by a leaking turbocharger return pipe seal. Problem is: car starts ok, turbo kicks in at around 2,500 rpm (i think), and all is well. These turbos are pretty consistent with failing around 120k-150k miles. Typically you will have some excess smoke in the exhaust, but it is not a rule. Depending on how the turbo fails, it is possible to cause idle issues at the same time.While the noisy five-cylinder engine has decent acceleration, the Volvo is somewhat slow and the ride is. Volvo s40 turbo problemsThe S40 handles well, have a tight turning circle and its interior has good ergonomics.
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